Introduction of Tool steel heating furnace

Tool steel heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it can be used in Machinery manufacturing, automobile, pharmacy, chemical industry, war industry and other industries，multifunctional, with functions such as quench, temper, hardening and tempering, heat treatment and Casting heating，super quality and competitive price。

1、Brief introduction of Tool steel heating furnace

Tool steel heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，It has the functions of Energy conservation and environmental protection, Improve production efficiency, Metal forging heating, Metal melting and casting and Energy conservation and environmental protection，is a common Tool steel heating furnace，in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.。

Tool steel heating furnace

2、Tool steel heating furnace characteristics

The Tool steel heating furnace features are as follows:

1. Easy to maintain

The structural design of the Tool steel heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Efficient heating

The Tool steel heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Stable and reliable

The Tool steel heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Strong adaptability

The Tool steel heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

Tool steel heating furnace

3、Tool steel heating furnace performance advantage

The advantages of Tool steel heating furnace are as follows:

1. Extend the service life of equipment

The Tool steel heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Improve product quality

Because the Tool steel heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Uniform heating

The Tool steel heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Intelligent control

The Tool steel heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Efficient combustion

The Tool steel heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Tool steel heating furnace

4、Tool steel heating furnace function

Tool steel heating furnacemultifunctional, with functions such as anneal, hardening and tempering, temper, quench and Forging heating，was developed and designed by One-combustion energy saving。

Tool steel heating furnace

5、Structural advantages of Tool steel heating furnace

The Tool steel heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Tool steel heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Tool steel heating furnace

6、Brief introduction of Tool steel heating furnace

Tool steel heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the main structure includes Radiation chamber, ventilation system, recovery of waste heat, convection chamber and combustor，It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，it is an ideal choice for customers to buy Tool steel heating furnace。

Tool steel heating furnace

Tool steel heating furnacethe main features are energy saving and environmental protection, energy-efficient, Strong adaptability, Easy to control and Easy to maintain，features include Stable and reliable, Strong adaptability, energy saving and environmental protection, Easy to control and Easy to maintain。