Introduction to Direct injection heating furnace and forging furnace structure principle

Direct injection heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Mainly used forMetal heat treatment,Energy conservation and environmental protection,Improve production efficiency,Metal forging heating andMetal heat treatment，the product looks atmospheric.，the product looks atmospheric.，Widely used in Metal forging heating, Metal melting and casting, Energy conservation and environmental protection, Improve production efficiency and Metal tempering。The following is to introduce the Direct injection heating furnace:

1、Brief introduction of Direct injection heating furnace

Direct injection heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

Direct injection heating furnace

2、Direct injection heating furnace HD picture real shot

One-combustion energy saving Direct injection heating furnace manufacturers, a variety of series of Direct injection heating furnace with high-definition pictures at a glance, showing the product style, for the majority of users to choose at will.。

Direct injection heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Direct injection heating furnace characteristics

The Direct injection heating furnace features are as follows:

1. Stable and reliable

The Direct injection heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Easy to maintain

The structural design of the Direct injection heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Efficient heating

The Direct injection heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Strong adaptability

The Direct injection heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Direct injection heating furnace

4、Direct injection heating furnace structure

The Direct injection heating furnace structure is introduced as follows:

1. Radiation chamber

The heat load of the main place for Direct injection heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. furnace chamber

A space for holding metallic materials for heating.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Direct injection heating furnace

5、Video analysis of Direct injection heating furnace

Speak directly with facts on the spot。

Direct injection heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.。

6、Direct injection heating furnace price concessions

The Direct injection heating furnace price is introduced as follows:

1. market factors

Some external factors, such as market conditions, economic situation, industry rules, supply-demand relationship, etc., will also lead to certain fluctuations in Direct injection heating furnace prices, so this is also the main factor affecting prices.

2. Product technology

The more advanced the technology, the higher the price will be, otherwise the product price will be low, and customers must pay attention to whether their own technology meets the production requirements when purchasing products.

3. product costs

One-combustion energy saving has a large production scale, strong manufacturing strength and high degree of automation in product production. In such a manufacturing environment, the cost of manufacturing Direct injection heating furnace in One-combustion energy saving is greatly reduced.

4. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

5. Company size

One-combustion energy saving's scale and strength are relatively strong, the technology and technology of products produced by manufacturers are relatively advanced, and there is less waste of resources in the process of manufacturing, and the price of products will be relatively low.

Direct injection heating furnace

Direct injection heating furnacethe product looks beautiful.，multifunctional, with functions such as hardening and tempering, Casting heating, hardening and tempering, heat treatment and quench，It is a forging heating device using gas as fuel.。