Introduction to High temperature heat treatment industrial furnace and Forging furnace structure principle

High temperature heat treatment industrial furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，features include Stable and reliable, Easy to maintain, Easy to control, energy-efficient and Strong adaptability，is a popular High temperature heat treatment industrial furnace。

1、Brief introduction of High temperature heat treatment industrial furnace

High temperature heat treatment industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，multifunctional, with functions such as anneal, Forging heating, temper, quench and Casting heating，Widely used inMetal melting and casting,Metal heat treatment,Metal tempering,Improve production efficiency,Metal forging heating and so on，multifunctional, with functions such as normalizing, hardening and tempering, heat treatment, hardening and tempering and temper，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。

High temperature heat treatment industrial furnace

2、High temperature heat treatment industrial furnace performance advantage

High temperature heat treatment industrial furnaces have the following advantages.

1. Intelligent control

The High temperature heat treatment industrial furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Extend the service life of equipment

The High temperature heat treatment industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Rapid temperature rise

The High temperature heat treatment industrial furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Efficient combustion

The High temperature heat treatment industrial furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Intelligent control

The High temperature heat treatment industrial furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

High temperature heat treatment industrial furnace

3、High temperature heat treatment industrial furnace function

High temperature heat treatment industrial furnaceit has the functions of Forging heating, anneal, normalizing, Casting heating and quench，at work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，It is mostly used in Metal tempering, Energy conservation and environmental protection, Improve production efficiency, Metal heat treatment, Metal melting and casting, Metal tempering and so on，has been favored by more and more customers.。

High temperature heat treatment industrial furnace

4、Structural characteristics of High temperature heat treatment industrial furnace

The High temperature heat treatment industrial furnace has the following structure

1. Radiation chamber

The heat load of the main place for High temperature heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Radiation chamber

The heat load of the main place for High temperature heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

High temperature heat treatment industrial furnace

5、High temperature heat treatment industrial furnace application

High temperature heat treatment industrial furnaces have the following purposes.

1. Improve production efficiency

The High temperature heat treatment industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of High temperature heat treatment industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Energy conservation and environmental protection

The High temperature heat treatment industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal tempering

By properly heating and cooling the metal material, the High temperature heat treatment industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal heat treatment

In addition to forging heating, High temperature heat treatment industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

High temperature heat treatment industrial furnace

6、How much is the High temperature heat treatment industrial furnace?

The High temperature heat treatment industrial furnace price is introduced as follows:

1. market

If there is a large demand for High temperature heat treatment industrial furnace in the market, the price of products will naturally be high. On the other hand, if the supply of this equipment exceeds demand, then manufacturers will have inventory accumulation. In order to dispose of these products as soon as possible, some manufacturers will sell them by lowering the price of products, so the price will be very low.

2. Low cost of raw materials

When it comes to cost, I believe everyone has heard the saying "You get what you want for a price", which shows that the upfront cost of a product is directly proportional to its value. The upfront cost is high, the value is high, the quality is good, and the price is naturally high. The less the cost is, the lower the price is, and the quality is not good.

3. Manufacturer scale

At present, there are many manufacturers of products on the market, some of which belong to direct selling manufacturers and some belong to middlemen. Direct selling manufacturers will cost less than middlemen, so the quotation for products will be lower. Therefore, it is recommended that customers buy products from direct selling manufacturers of High temperature heat treatment industrial furnace. In addition, even direct selling manufacturers have different capital status, strength level and technology, and the quotation for High temperature heat treatment industrial furnace will be different.

4. specifications and models

There are many product specifications and models in the market. The efficiency and power of different specifications and models are different, and the price is naturally different. Customers need to choose the appropriate specifications and models according to their own needs.

5. Manufacturer's strength

The nature of the manufacturer can also greatly affect the price of the High temperature heat treatment industrial furnace. General manufacturers are divided into direct sellers, agents and middlemen. If they are direct selling manufacturers, there are not too many intermediate links, and their sales prices are low.

High temperature heat treatment industrial furnace

High temperature heat treatment industrial furnaceis a common High temperature heat treatment industrial furnace，it is widely used in pharmacy, electron, Household necessities, aerospace, metallurgy and other industries。