Introduction to Split type heat treatment furnace, introduction to heating furnace function advantages and characteristics

Split type heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

1、Brief introduction of Split type heat treatment furnace

Split type heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the product looks atmospheric.，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.。

Split type heat treatment furnace

2、Structural advantages of Split type heat treatment furnace

The Split type heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Split type heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Split type heat treatment furnace

3、Video analysis of Split type heat treatment furnace

You can buy Split type heat treatment furnace according to your needs and show you Split type heat treatment furnace videos.。

Split type heat treatment furnace

As you can see from the live video.，One-combustion energy saving the product looks beautiful.。

4、On-site real shot of Split type heat treatment furnace

Overview of high-definition pictures,the product looks atmospheric., different specifications and models。

Split type heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Functional advantages of Split type heat treatment furnace

Split type heat treatment furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Split type heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Uniform heating

The Split type heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Intelligent control

The Split type heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Split type heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Extend the service life of equipment

The Split type heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Split type heat treatment furnace

6、Working principle of Split type heat treatment furnace

Split type heat treatment furnaceat runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，it mainly includes ventilation system, Radiation chamber, convection chamber, ventilation system and recovery of waste heat，is a Split type heat treatment furnace newly developed by One-combustion energy saving。

Split type heat treatment furnace

Split type heat treatment furnacethe main structure includes convection chamber, ventilation system, Radiation chamber, combustor and furnace chamber，This productSimple structure and reliable operation.，multifunctional, with functions such as temper, heat treatment, hardening and tempering, Forging heating and quench。