What is a Dual chamber quenching furnace? Introduction to the advantages and characteristics of Forging furnace functions
Dual chamber quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,it is an ideal choice for customers to buy Dual chamber quenching furnace。The following is to introduce the Dual chamber quenching furnace:
1、Brief introduction of Dual chamber quenching furnace
Dual chamber quenching furnaceIt is a forging heating device using gas as fuel.,the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.,The overall structural design is relatively simple and compact.,the main structure includes Radiation chamber, ventilation system, convection chamber, recovery of waste heat, combustor and so on,It has a wide range of uses, including Metal tempering, Energy conservation and environmental protection, Metal melting and casting, Metal melting and casting and Energy conservation and environmental protection,the product looks atmospheric.。
Dual chamber quenching furnace
2、Structural characteristics of Dual chamber quenching furnace
The Dual chamber quenching furnace structure is introduced as follows:
- Waste heat recovery system
- convection chamber
- combustor
- furnace chamber
- ventilation system
Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
A space for holding metallic materials for heating.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
Dual chamber quenching furnace
3、Dual chamber quenching furnace HD picture
Beautiful design, excellent material selection and excellent quality.。
Dual chamber quenching furnace
Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。
4、Dual chamber quenching furnace characteristics
The Dual chamber quenching furnace features are as follows:
- Stable and reliable
- Easy to control
- Easy to maintain
- Efficient heating
- Strong adaptability
The Dual chamber quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.
By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.
The structural design of the Dual chamber quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.
The Dual chamber quenching furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.
The Dual chamber quenching furnace is suitable for forging and heating of various metal materials and has a wide range of applications.
Dual chamber quenching furnace
5、Dual chamber quenching furnace principle
Dual chamber quenching furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,energy saving and environmental protection,Stable and reliable,Easy to control,Easy to maintain,Strong adaptability,is a popular Dual chamber quenching furnace,customizable。
Dual chamber quenching furnace
6、One-combustion energy saving company discount
Dual chamber quenching furnace is a new type of Forging furnace introduced by One-combustion energy saving manufacturer, which has a wide range of applications, complete structural design and high working efficiency. It is an ideal equipment for Machinery manufacturing and other industries. Now consult One-combustion energy savingDual chamber quenching furnace, you can enjoy the discount, and there are many activities for you, such as full reduction and full reduction。
One-combustion energy saving
Dual chamber quenching furnaceIt can be used for Metal heat treatment, Metal forging heating, Improve production efficiency, Metal tempering, Metal melting and casting, Improve production efficiency and so on,It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.,Structure consists of Radiation chamber, ventilation system, furnace chamber, convection chamber, Radiation chamber and so on,productThe overall structural design is simple and novel.。
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