What is a Automated well quenching furnace? Introduction to the Working Principle of forging furnace

Automated well quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it has the functions of anneal, Casting heating, temper, quench and normalizing，The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.。The following is to introduce the Automated well quenching furnace:

1、Brief introduction of Automated well quenching furnace

Automated well quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，has been favored by more and more customers.。

Automated well quenching furnace

2、Working principle of Automated well quenching furnace

Automated well quenching furnaceat runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the product looks atmospheric.，is a common Automated well quenching furnace，modern technology。

Automated well quenching furnace

3、Automated well quenching furnace characteristics

The Automated well quenching furnace features are as follows:

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Automated well quenching furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Strong adaptability

The Automated well quenching furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

3. Easy to maintain

The structural design of the Automated well quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Stable and reliable

The Automated well quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to control

The combustion system and ventilation system of the Automated well quenching furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Automated well quenching furnace

4、Structural characteristics of Automated well quenching furnace

The Automated well quenching furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Automated well quenching furnace

5、Automated well quenching furnace use

The purpose of Automated well quenching furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Automated well quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Automated well quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal tempering

By properly heating and cooling the metal material, the Automated well quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Improve production efficiency

The Automated well quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Automated well quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Automated well quenching furnace

6、One-combustion energy saving introduced

One-combustion energy saving, as one of the professional and powerful Automated well quenching furnace manufacturers in Shandong(Province), produces Automated well quenching furnace with reliable quality, affordable price and perfect after-sales, which have been successfully practiced in many processing plants at home and abroad.。

One-combustion energy saving

Automated well quenching furnaceenergy saving and environmental protection,Easy to control,Stable and reliable,Easy to maintain,Strong adaptability，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the main structure includes ventilation system, combustor, Radiation chamber, recovery of waste heat, convection chamber and so on。