What is a Roller type hot forming heating furnace? Introduction to the advantages, characteristics, and principles of the forging furnace

Roller type hot forming heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，multifunctional, with functions such as quench, hardening and tempering, normalizing, heat treatment and Casting heating，features include energy-efficient, Strong adaptability, Easy to maintain, energy saving and environmental protection and Stable and reliable，it is mainly composed of ventilation system, combustor, Radiation chamber, furnace chamber and ventilation system，This Roller type hot forming heating furnaceThe structure is novel, special, advanced, reasonable and scientific.，it has the functions of anneal, quench, Forging heating, normalizing and anneal。

1、Brief introduction of Roller type hot forming heating furnace

Roller type hot forming heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Roller type hot forming heating furnace

2、Structural advantages of Roller type hot forming heating furnace

The Roller type hot forming heating furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Roller type hot forming heating furnace

3、Working principle of Roller type hot forming heating furnace

Roller type hot forming heating furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，The overall structural design is relatively simple，the main structure includes convection chamber, convection chamber, Radiation chamber, recovery of waste heat, ventilation system and so on，the product looks beautiful.，it has the characteristics of Easy to control, Easy to control, Stable and reliable, Easy to maintain and energy saving and environmental protection，is developed and improved by One-combustion energy saving。

Roller type hot forming heating furnace

4、Roller type hot forming heating furnace application

Roller type hot forming heating furnaces have the following purposes.

1. Improve production efficiency

The Roller type hot forming heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal forging heating

The Roller type hot forming heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Energy conservation and environmental protection

The Roller type hot forming heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal heat treatment

In addition to forging heating, Roller type hot forming heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller type hot forming heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Roller type hot forming heating furnace

5、Introduction of Roller type hot forming heating furnace characteristics

Roller type hot forming heating furnace has the following characteristics

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Strong adaptability

The Roller type hot forming heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

4. Efficient heating

The Roller type hot forming heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Easy to maintain

The structural design of the Roller type hot forming heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Roller type hot forming heating furnace

6、Video analysis of Roller type hot forming heating furnace

The following is the live video of Roller type hot forming heating furnace designed and produced by One-combustion energy saving for users, from which we can see the The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion. of One-combustion energy savingRoller type hot forming heating furnace.。

Roller type hot forming heating furnace

As you can see from the live video.，One-combustion energy saving generally, it is composed of combustor, furnace chamber, ventilation system, convection chamber, furnace chamber and other major components。

Roller type hot forming heating furnaceat work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。