Introduction to Roller type quenching and heating furnace, advantages, characteristics and principles of Forging furnace

Roller type quenching and heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it has the characteristics of energy-efficient, Easy to maintain, Strong adaptability, energy-efficient and Stable and reliable，It is a product series that integrates Energy conservation and environmental protection, Metal forging heating, Metal tempering, Metal heat treatment and Metal tempering，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，it is an ideal choice for customers to buy Roller type quenching and heating furnace。

1、Brief introduction of Roller type quenching and heating furnace

Roller type quenching and heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the product looks beautiful.，has been favored by more and more customers.。

Roller type quenching and heating furnace

2、Roller type quenching and heating furnace application

Roller type quenching and heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller type quenching and heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Improve production efficiency

The Roller type quenching and heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The Roller type quenching and heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal forging heating

The Roller type quenching and heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Improve production efficiency

The Roller type quenching and heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Roller type quenching and heating furnace

3、Structural advantages of Roller type quenching and heating furnace

The Roller type quenching and heating furnace has the following structure

1. furnace chamber

A space for holding metallic materials for heating.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Roller type quenching and heating furnace

4、Roller type quenching and heating furnace HD real shot

On-site aerial photography of Roller type quenching and heating furnace。

Roller type quenching and heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it is widely used in aerospace, electron, machinery, Machinery manufacturing, surface treatment and other industries。

5、Advantages of Roller type quenching and heating furnace principle

Roller type quenching and heating furnaceat runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，Structure consists of furnace chamber, convection chamber, combustor, ventilation system, recovery of waste heat and so on，This productSimple structure and advanced technology.，is an advanced Roller type quenching and heating furnace developed by our company in combination with the actual situation of the industry。

Roller type quenching and heating furnace

6、company introduction

One-combustion energy saving has many years of experience in Roller type quenching and heating furnace production, and is a professional Roller type quenching and heating furnace manufacturer. With favorable Roller type quenching and heating furnace price, stable product quality, rich product series and perfect after-sales service system, the company strives to become an advanced Roller type quenching and heating furnace manufacturer in Shandong(Province).。

One-combustion energy saving

Roller type quenching and heating furnaceThe use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，is a common Roller type quenching and heating furnace。