Introduction to Roller shaft quenching heat treatment furnace and heating furnace advantages and features

Roller shaft quenching heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，in the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，usually used in chemical industry, heat treatment, material, automobile, light industry and other fields，was developed and designed by One-combustion energy saving。The following is to introduce the Roller shaft quenching heat treatment furnace:

1、Brief introduction of Roller shaft quenching heat treatment furnace

Roller shaft quenching heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，is based on One-combustion energy saving is a Roller shaft quenching heat treatment furnace newly developed by One-combustion energy saving。

Roller shaft quenching heat treatment furnace

2、Structural characteristics of Roller shaft quenching heat treatment furnace

The Roller shaft quenching heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Roller shaft quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Roller shaft quenching heat treatment furnace

3、Introduction of Roller shaft quenching heat treatment furnace characteristics

Roller shaft quenching heat treatment furnace has the following characteristics

1. Strong adaptability

The Roller shaft quenching heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. Easy to maintain

The structural design of the Roller shaft quenching heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Roller shaft quenching heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

4. Easy to control

The combustion system and ventilation system of the Roller shaft quenching heat treatment furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Stable and reliable

The Roller shaft quenching heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Roller shaft quenching heat treatment furnace

4、Roller shaft quenching heat treatment furnace explanation video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Roller shaft quenching heat treatment furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Roller shaft quenching heat treatment furnace

As you can see from the live video.，One-combustion energy saving It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

5、Roller shaft quenching heat treatment furnace function

Roller shaft quenching heat treatment furnacemultifunctional, with functions such as quench, anneal, Casting heating, normalizing and temper，is a kind of high quality and low price Roller shaft quenching heat treatment furnace。

Roller shaft quenching heat treatment furnace

6、Roller shaft quenching heat treatment furnace structure composition

The Roller shaft quenching heat treatment furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Roller shaft quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. furnace chamber

A space for holding metallic materials for heating.

Roller shaft quenching heat treatment furnace

Roller shaft quenching heat treatment furnaceis a Roller shaft quenching heat treatment furnace，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，the product looks atmospheric.。