What is a Deep well bright furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace

Deep well bright furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

1、Brief introduction of Deep well bright furnace

Deep well bright furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，Mainly used forMetal tempering,Metal heat treatment,Energy conservation and environmental protection,Metal forging heating andMetal melting and casting，is a common Deep well bright furnace，it has been widely used in chemical industry, building materials, heat treatment, building materials, chemical industry and other industries。

Deep well bright furnace

2、Deep well bright furnace principle

Deep well bright furnacein the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks atmospheric.，It has a wide range of uses, including Improve production efficiency, Metal tempering, Energy conservation and environmental protection, Metal melting and casting and Improve production efficiency，is based on One-combustion energy saving is a Deep well bright furnace newly developed by One-combustion energy saving。

Deep well bright furnace

3、Deep well bright furnace use

The purpose of Deep well bright furnace is introduced as follows:

1. Energy conservation and environmental protection

The Deep well bright furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Improve production efficiency

The Deep well bright furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal heat treatment

In addition to forging heating, Deep well bright furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal tempering

By properly heating and cooling the metal material, the Deep well bright furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal forging heating

The Deep well bright furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Deep well bright furnace

4、Structural characteristics of Deep well bright furnace

The Deep well bright furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Deep well bright furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Deep well bright furnace

5、Introduction of Deep well bright furnace characteristics

Deep well bright furnace has the following characteristics

1. Easy to maintain

The structural design of the Deep well bright furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Efficient heating

The Deep well bright furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Stable and reliable

The Deep well bright furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Strong adaptability

The Deep well bright furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Deep well bright furnace

6、Deep well bright furnace price advantage

The Deep well bright furnace price is introduced as follows:

1. Service factor

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Deep well bright furnace price and service can meet the actual needs of customers.

2. Product configuration difference

There is a direct connection between configuration and specifications. Generally speaking, with different specifications, its configuration scheme will be different, and the selection of products' materials and parts will be different, so the sales price of products will be different. It is not difficult to see that the configuration and price of Deep well bright furnace are closely related. One-combustion energy saving has comprehensively measured the configuration and sales price of products when designing Deep well bright furnace, which not only ensures that the functions of products can meet the actual needs of customers, but also can be in terms of price.

3. manufacturing cost

The manufacturer has a fixed raw material supplier, so that the raw material price given by the raw material supplier to the manufacturer will be lower, the raw material cost invested by the manufacturer will be reduced, and the price of the Deep well bright furnace will also be reduced.

4. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Deep well bright furnace have more or less differences in price.

5. product model

One-combustion energy saving Deep well bright furnace has various specifications and models, and the prices of different specifications and models are also different. The main difference lies in the different technologies used in the products and the different manufacturing costs. One-combustion energy saving We will regularly offer preferential prices for products of different specifications and models, and will combine the actual purchasing needs of customers to give more benefits, so that complete procurement can get more benefits

Deep well bright furnace

Deep well bright furnaceat runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。