Brief introduction of Hot rolling roller heat treatment heating furnace

Hot rolling roller heat treatment heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is a Hot rolling roller heat treatment heating furnace，It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，it has been widely used in heat treatment, Household necessities, Machinery manufacturing, material, chemical industry and other industries，has been favored by more and more customers.。

1、Brief introduction of Hot rolling roller heat treatment heating furnace

Hot rolling roller heat treatment heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it has the functions of hardening and tempering, anneal, quench, Forging heating and hardening and tempering，It is mostly used in Energy conservation and environmental protection, Improve production efficiency, Metal melting and casting, Metal tempering, Metal forging heating, Improve production efficiency and so on。

Hot rolling roller heat treatment heating furnace

2、Hot rolling roller heat treatment heating furnace function

Hot rolling roller heat treatment heating furnacemultifunctional, with functions such as Casting heating, quench, Forging heating, temper and anneal，is a popular Hot rolling roller heat treatment heating furnace，Easy to control,energy saving and environmental protection,Strong adaptability,Easy to maintain,Easy to control。

Hot rolling roller heat treatment heating furnace

3、Structural advantages of Hot rolling roller heat treatment heating furnace

The Hot rolling roller heat treatment heating furnace has the following structure

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. Radiation chamber

The heat load of the main place for Hot rolling roller heat treatment heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Hot rolling roller heat treatment heating furnace

4、Hot rolling roller heat treatment heating furnace characteristics

The Hot rolling roller heat treatment heating furnace features are as follows:

1. Efficient heating

The Hot rolling roller heat treatment heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Easy to control

The combustion system and ventilation system of the Hot rolling roller heat treatment heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

3. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Hot rolling roller heat treatment heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

4. Easy to maintain

The structural design of the Hot rolling roller heat treatment heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

Hot rolling roller heat treatment heating furnace

5、Hot rolling roller heat treatment heating furnace advantage

The advantages of Hot rolling roller heat treatment heating furnace are as follows:

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Hot rolling roller heat treatment heating furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Intelligent control

The Hot rolling roller heat treatment heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Uniform heating

The Hot rolling roller heat treatment heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Multiple fuel options

Although the Hot rolling roller heat treatment heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. easy to operate

The operation interface of the Hot rolling roller heat treatment heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Hot rolling roller heat treatment heating furnace

Hot rolling roller heat treatment heating furnacethe product looks beautiful.，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。