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Introduction to Integrated heating furnace, introduction to heating furnace advantages and characteristics

2025-5-27

Integrated heating furnaceIt is a forging heating device using gas as fuel.,It has a wide range of uses, and is often used inEnergy conservation and environmental protection,Metal forging heating,Metal melting and casting,Metal heat treatment,Metal tempering and so on,customizable。

1、Brief introduction of Integrated heating furnace

Integrated heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,it has the functions of Casting heating, anneal, normalizing, quench and Forging heating,is a popular Integrated heating furnace,Structure consists of recovery of waste heat, ventilation system, Radiation chamber, furnace chamber, ventilation system and so on,is carefully developed by One-combustion energy saving combined with advanced technology。

Integrated heating furnace

Integrated heating furnace

2、Integrated heating furnace principle

Integrated heating furnaceThe high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.,it mainly includes combustor, combustor, ventilation system, Radiation chamber and ventilation system,Integrated heating furnaceThe structural design is simple, novel and special.,It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,it has the functions of anneal, normalizing, temper, Casting heating and heat treatment。

Integrated heating furnace

Integrated heating furnace

3、Integrated heating furnace function

Integrated heating furnacemultifunctional, with functions such as quench, hardening and tempering, Forging heating, quench and temper,the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.,Cheap and high quality。

Integrated heating furnace

Integrated heating furnace

4、Integrated heating furnace field real shot

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Integrated heating furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Integrated heating furnace

As you can see from the live video.,One-combustion energy saving It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

5、Introduction of advantages of Integrated heating furnace

Integrated heating furnaces have the following advantages.

  1. Wide application range
  2. The Integrated heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

  3. Rapid temperature rise
  4. The Integrated heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

  5. Improve product quality
  6. Because the Integrated heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

  7. Reduce operating costs
  8. The efficient combustion and waste heat recovery system of the Integrated heating furnace can significantly reduce energy consumption, thus reducing operating costs.

  9. Wide application range
  10. The Integrated heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Integrated heating furnace

Integrated heating furnace

6、Integrated heating furnace price concessions

The Integrated heating furnace price is introduced as follows:

  1. market supply and demand
  2. If there is a large demand for Integrated heating furnace in the market, the price of products will naturally be high. On the other hand, if the supply of this equipment exceeds demand, then manufacturers will have inventory accumulation. In order to dispose of these products as soon as possible, some manufacturers will sell them by lowering the price of products, so the price will be very low.

  3. raw material
  4. The quality of material selection is one of the main factors that directly affect the Integrated heating furnace. If the quality of material selection is better, the price may be more expensive. Therefore, customers must first understand the quality of material selection before purchasing products, and then compare whether the quality and price match.

  5. product function
  6. The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

  7. Model specification
  8. There are many specifications and models of Integrated heating furnace in the market now. Under normal circumstances, the price of large-sized Integrated heating furnace is definitely higher than that of small-sized Integrated heating furnace.

  9. regional difference
  10. One-combustion energy savingJinan, the transportation is convenient, and the corresponding cost of transporting Integrated heating furnace is low, which reduces the cost of selling Integrated heating furnace by manufacturers, and the price will also decrease.

Integrated heating furnace

Integrated heating furnace

Integrated heating furnacethe advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.,is a common Integrated heating furnace。