Introduction to Side entry and side exit step heating furnace, introduction to Forging furnace advantages and characteristics
Side entry and side exit step heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,the product looks beautiful.,Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.,it can be used in chemical industry, automobile, metallurgy, building materials, electron and other industries,is carefully developed by One-combustion energy saving combined with advanced technology。The following is to introduce the Side entry and side exit step heating furnace:
1、Brief introduction of Side entry and side exit step heating furnace
Side entry and side exit step heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,at runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,The overall structural design is simple, diverse and beautiful.,generally, it is composed of convection chamber, combustor, recovery of waste heat, combustor, Radiation chamber and other major components。
Side entry and side exit step heating furnace
2、Working principle of Side entry and side exit step heating furnace
Side entry and side exit step heating furnaceThe high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。
Side entry and side exit step heating furnace
3、Side entry and side exit step heating furnace HD real shot
The panoramic shooting of One-combustion energy saving Side entry and side exit step heating furnace is shown as follows.。
Side entry and side exit step heating furnace
Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。
4、Side entry and side exit step heating furnace structure composition
The Side entry and side exit step heating furnace has the following structure
- Radiation chamber
- combustor
- convection chamber
- convection chamber
- furnace chamber
The heat load of the main place for Side entry and side exit step heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.
A space for holding metallic materials for heating.
Side entry and side exit step heating furnace
5、Side entry and side exit step heating furnace function
Side entry and side exit step heating furnaceit has the functions of heat treatment, temper, anneal, Forging heating and normalizing,It is a forging heating device using gas as fuel.,can be customized according to user's needs.。
Side entry and side exit step heating furnace
Side entry and side exit step heating furnaceenergy-efficient,energy saving and environmental protection,Stable and reliable,Easy to maintain,Easy to control,it is widely used in Machinery manufacturing, petroleum, Household necessities, surface treatment and material,the principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。
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